Installing Flush Mount Lights

WITH EACH FLUSHY LIGHT YOU SHOULD RECEIVE:
LED LIGHT ASSEMBLY
STEPPED FLUSHY LENS
WIRING PIGTAIL
BEGIN BY DETERMINING THE PLACEMENT OF THE LED’S
MEASURE THE LENGTH OF THE FLUSH MOUNT LENS. THIS WILL BE THE LENGTH OF THE SLOT TO BE CUT
USING THE LENS LENGTH MEASURE AND MARK YOUR CUT OUT AREA. THIS WILL BE 9/16” BY LENGTH OF LENS
YOU CAN SIMPLY MARK YOUR LOCATION AS ABOVE OR OUTLINE IT WITH TAPE. YOU WANT THE CUTS STRAIGHT, BUT SMALL IMPERFECTIONS ARE OK. THE EPOXY/BODY FILLER WILL FILL ANY SMALL IMPERFECTIONS.
USING YOUR FAVORITE CUTTING TOOL, CUT OUT THE LENS AREA
THIS VIEW SHOWS LENSES INSTALLED AFTER THE CUTS HAVE BEEN MADE.
NEXT, USING YOUR LED ASSEMBLY, MARK THE POSITION OF THE MOUNTING STUDS.
EITHER WELD STUDS FROM THE BACKSIDE AS ABOVE, OR DRILL SMALL HOLES AND INSERT A STUD WITH THE HEAD CUT OFF AND WELD FROM OUTSIDE.
PREPARE YOUR EPOXY MIXTURE PER MANUFACTURER’S INSTRUCTIONS.
GENEROUSLY APPLY TO FLUSHY LENS FLANGES.
PRESS INTO PLACE. MAKE SURE THE LENS IS COMPLETELY FLUSH AGAINST THE BODY. CLAMPS MAY NEED TO BE USED.
AFTER CURING PERIOD SUGGESTED BY EPOXY MANUFACTURER, SAND THE LENS DOWN UNTIL IT IS ALMOST FLUSH.
MIX PLASTIC FILLER (BONDO) OR CATALYZED GLAZING PUTTY PER MANUFACTURER’S DIRECTIONS AND APPLY.
SPREAD THE PLASTIC FILLER OVER THE ENTIRE WORK AREA AND OVER THE LENS. MAKE SURE TO COVER ALL IMPERFECTIONS AROUND LENS.
SAND DOWN THE PLASTIC FILLER UNTIL THE ENTIRE LENS SHOWS THROUGH. FINISH AREA IN AT LEAST 180 GRIT
THIS IS THE FINISHED LENS READY FOR PRIMER
YOU CAN PRIMER OVER THE ENTIRE SURFACE AND SAND IT DOWN (LIKE THE PLASTIC FILLER) OR MASK OFF THE LENS.
SAND THE PRIMERED AREA. WHEN THE LENS COMPLETELY SHOWS THROUGH, YOU ARE READY FOR PAINT!